Korisnički priručnik za Renishaw TP200 CMM sondu

Uvod

The Renishaw TP200 is a compact, module-changing probe designed for use with Coordinate Measuring Machines (CMMs). It utilizes advanced strain-gauge mechanisms to provide superior accuracy and extended operational life compared to traditional kinematic touch-trigger probes. The TP200's micro strain gauge transducers ensure excellent repeatability and precise 3D form measurement, even when using long styli. This sensor technology achieves sub-micron repeatability and effectively eliminates the lobing characteristics commonly associated with kinematic probes, making it ideal for high-precision measurement applications.

Sadržaj paketa

Upon opening the Renishaw TP200 kit, verify that all components are present and undamaged. The standard package typically includes:

• TP200 Probe Body
• Two TP200 Modules (e.g., Standard Force, Extended Force)
• Probe Test Certificate
• Cleaning Kit for Stylus and Module Changing Systems
• Product Guides and Documentation
• Zaštitna kutija za pohranu

Image: The complete Renishaw TP200 CMM Probe kit, neatly organized within its protective storage case. The image displays the main probe body, two interchangeable modules, and various accompanying documents such as the probe test certificate and cleaning instructions.

Image: All components of the Renishaw TP200 kit are displayed outside their case, including the TP200 probe, two modules, a cleaning kit, and several official Renishaw certificates and product guides.

Postavljanje

Proper setup of the TP200 probe is crucial for accurate measurements. Follow these steps for initial installation and module attachment:

1. Mounting the Probe Body: Securely attach the TP200 probe body to the CMM's probe head. Ensure the connection is firm and free from any wobble. Refer to your CMM's manual for specific probe head mounting procedures.
2. Attaching a Module:
   • Select the appropriate TP200 module for your measurement task (e.g., Standard Force for general applications, Extended Force for longer styli).
   • Align the module with the probe body. The module is designed for quick and repeatable magnetic attachment.
   • Gently push the module onto the probe body until it clicks into place, indicating a secure magnetic connection. Do not force the module.
3. Styli Attachment: Attach the desired stylus to the module. Ensure the stylus is clean and properly threaded or mounted according to its design.
4. Kalibriranje: Before first use and after any module or stylus change, the probe system must be calibrated on the CMM. Follow your CMM software's calibration routine to ensure accurate measurements.

Slika: Detaljna view of the Renishaw TP200 probe body alongside two distinct modules, illustrating their compact design and the magnetic interface for quick attachment.

Image: An underside perspective of the TP200 probe and its modules, highlighting the precision-engineered contact points and the magnetic coupling mechanism that facilitates secure and repeatable module changes.

Operacija

The Renishaw TP200 probe operates by detecting contact with a workpiece surface. Its strain-gauge technology provides highly accurate trigger signals, enabling precise measurement.

Basic Measurement Principles:

• The TP200 probe registers a trigger signal when its stylus deflects by a minimal amount upon contact with a part.
• This signal is sent to the CMM controller, which records the precise coordinates of the contact point.
• The strain-gauge mechanism ensures consistent trigger force and minimal pre-travel variation, contributing to high measurement repeatability.

Module Changing:

The TP200's module-changing capability allows for rapid exchange of modules without re-qualification, provided the system is properly calibrated. This is typically performed using an automated rack system on the CMM.

1. Automated Change: If your CMM is equipped with a module changing rack (e.g., MCR20), program the CMM to automatically deposit the current module and pick up the desired one.
2. Manual Change: To manually change a module, gently pull the current module straight off the probe body. Then, align the new module and push it onto the probe body until it magnetically locks into place.

Always ensure the probe and modules are clean before and after operation to maintain optimal performance.

Održavanje

Regular maintenance ensures the longevity and accuracy of your Renishaw TP200 probe system.

Čišćenje:

• Probe Body and Modules: Use a clean, lint-free cloth to wipe down the exterior of the probe body and modules. For stubborn dirt, a small amount of isopropyl alcohol can be used, applied to the cloth, not directly to the components.
• Olovka: Clean the stylus tip regularly using the provided cleaning kit or a suitable lint-free wipe. A dirty stylus can significantly impact measurement accuracy.
• Module Changing Interface: Periodically inspect and clean the magnetic contact surfaces on both the probe body and the modules to ensure a reliable connection.

Skladištenje:

When not in use, store the TP200 probe body and modules in their original protective case. This protects them from dust, debris, and physical damage.

Image: The closed protective case for the Renishaw TP200 probe, featuring the prominent gold Renishaw logo, emphasizing its role in safe storage.

Rješavanje problema

This section addresses common issues you might encounter with the Renishaw TP200 probe.

For issues not listed here or if solutions do not resolve the problem, please contact Renishaw technical support.

Tehnički podaci

Key technical specifications for the Renishaw TP200 CMM Probe:

• Vrsta sonde: Strain-gauge touch-trigger probe
• Module Changing: Yes, magnetic quick-change modules
• Ponovljivost: Sub-micron (typical, dependent on application and stylus)
• Kompatibilnost olovke: Compatible with Renishaw M2 styli (specific module dependent)
• Radna temperatura: Consult official Renishaw documentation for precise range.
• Dimenzije: Compact design, specific dimensions vary slightly by module.
• Težina: Otprilike 1.7 funti (težina paketa)
• ASIN: B01HFIIGVY

Note: For detailed and precise specifications, always refer to the official Renishaw TP200 product datasheet or user guide provided with your purchase.

Jamstvo i podrška

Renishaw products are manufactured to high standards and are backed by a comprehensive warranty. The product information indicates a 3-year warranty is available for your Renishaw product, provided it is registered within the first 3 months of use.

• Jamstveni rok: 3 years from date of purchase, subject to registration.
• Registracija: Register your product within the first 3 months of use to activate the full warranty. Refer to the "Extended Warranty" document included in your package or visit the official Renishaw webmjesto za detalje o registraciji.
• Tehnička podrška: For technical assistance, troubleshooting, or warranty claims, please contact Renishaw directly.

Renishaw Official Webstranica: www.renishaw.com
CMM Product Guides: www.renishaw.com/cmmguides
Extended Warranty Information: www.renishaw.com/ew

Always provide your product model (TP200) and serial number (if applicable) when contacting support for faster service.